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Selective wave soldering nitrogen filling welding usually adopts the gas dispersion technology, which means that the solder is sprayed into the solder wave required by the design through the electric pump or electromagnetic pump, and the nitrogen is evenly diffused on the wave crest surface by injecting nitrogen into the solder pool, so as to achieve the purpose of inert gas protection.
The main function of adding nitrogen (N2) to SMT reflow furnace is to reduce the oxidation of welding surface and improve the wettability of welding. Because nitrogen is an inert gas, it is not easy to produce compounds with metals. It can also isolate the oxygen in the air from the metal at high temperature and accelerate the generation of oxidation reaction.
Firstly, the principle that the use of nitrogen can improve the solderability of SMT is based on the fact that the surface tension of solder in nitrogen environment will be less than that exposed to the atmospheric environment, so that the fluidity and wettability of solder can be improved.
Secondly, nitrogen reduces the solubility of oxygen in the original air and substances that can pollute the welding surface, greatly reducing the oxidation effect during high-temperature soldering, especially in improving the quality of second side reflow.







Popular products in the industry

ModelNPM14

Nitrogen flow20~60m³/h (340~1000L/min)

Nitrogen purity99%~99.999%

Nitrogen pressure0.6MPa

Equipment size1590×470×1690mm(L×W×H)





Technical advantages
Brand source
GSE Tech (Suzhou) Co., Ltd. is an innovative technology enterprise, focusing on innovation, R & D, manufacturing and sales of high-performance gas generation equipment and related services.
Service guarantee
GSE provides a one-stop gas supply solution and actively cooperates with users to provide technical support for on-site operating conditions!
Stronger technology
GSE has a core R & D team focusing on the R & D of gas equipment and is committed to becoming an industry-leading gas solution expert!
Continuous innovation
In an increasingly innovative era of rapid development, GSE considers the user's experience in many aspects and continuously upgrades the equipment functions to make the gas equipment more intelligent and convenient!
High cost performance
Compared with bottled gas in the market, gas equipment brings users more cost saving, convenient use and other services!
Relevant application cases
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Performance comparison between modular nitrogen generator and twin tower nitrogen generator

Comparative dimension

Modular nitrogen generator

Twin tower nitrogen generator

Design and Principles

Multiple independent adsorption units (modules) working in parallel

Two adsorption towers alternate between adsorption and regeneration

Purity and flow rate

Purity can reach over 99.999%

Purity can reach over 99.99%

Flexibility

High. Capacity can be adjusted by adding or removing modules

Low. Fixed structure, complex capacity adjustment

Energy efficiency

High. Using efficient molecular sieves, the air to nitrogen ratio can reach 4.2:1, with low energy consumption

It depends on the operating conditions. High energy efficiency during full load operation, but energy consumption increases during low load or frequent start stop operations

Maintenance cost

Low. Module independence, quick replacement, short downtime

Relatively high. The valve control system is complex and requires professional personnel for maintenance, which may result in long downtime

Floor area

Small. Compact structure, modular design

Big. Two adsorption towers and supporting pipelines are required




How to choose: Focus on core needs
After understanding the basic differences, you can determine which type is more suitable based on your core needs.

Choose a modular nitrogen generator, if:
Production needs to be flexible: there are clear expansion plans in the future, or there are seasonal and cyclical fluctuations in production itself.
Space and energy efficiency are key: limited factory space or strict control requirements for production energy consumption.
Initial budget limited: I hope to control the initial investment cost and pursue lower maintenance costs.

Choose a twin tower nitrogen generator if:
Pursuing extremely high nitrogen purity: Your production process, such as in semiconductor chip manufacturing or certain precision chemical fields, requires nitrogen purity of 99.999% or above.
Large and stable demand: Your production line requires a large-scale, continuous, and stable supply of nitrogen, with long-term stable gas usage.
Emphasis on long-term stability: Under full load continuous operation conditions, its stability and economic performance are better.


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